India’s Polyester Yarn Industry: Trends, Exports & What Lies Ahead

Beekaylon Synthetics • July 7, 2025

India stands as the second-largest producer of polyester yarn in the world, generating 4.5–5 million tonnes annually, with around 80% of that consumed domestically. Looking beyond production, this article explores the driving forces, export dynamics, challenges, and future trajectory of India’s polyester yarn market.


Production & Market Growth: Scaling the Synthetic Surge


India’s synthetic fiber market reached approximately 4.52 million metric tonnes in 2024, and is set to grow at a 5.6% CAGR through 2030 . Within this, polyester filament yarn (PFY) accounted for 2.53 million tonnes in 2024, projected to exceed 3.06 million tonnes by 2030 at a 3.24% CAGR. Polyester now represents a dominant 77–80% share of India’s synthetic fiber production , driven by global demand for athleisure, technical fabrics, and sustainable alternatives.

Asia-Pacific leads the global synthetic fiber market, with India rapidly emerging as a key player alongside China and Vietnam. In India, western states—like Gujarat—serve as industrial hubs, with well-developed clusters supporting exports via ports such as Mundra and Kandla.

Export Performance: Standing Strong through Shifts


Between November 2023 and October 2024, India dispatched 28,254 polyester yarn shipments to over 100 countries—notably to Turkey, Brazil, and Bangladesh. Globally, India ranked third in polyester yarn exports, following China and Vietnam .

Meanwhile, India’s textile and apparel exports totaled $19.9 billion in FY24—a 2.6% increase year-on-year—despite declining man-made fibre exports. This complex picture shows that, while consumption is growing, India’s status oscillated from exporter to importer due to rising imports of industrial yarn in 2024.


Emerging Trends & Growth Drivers


Several factors are propelling the polyester yarn market forward:

  • Athleisure & Technical Textiles: As lifestyle and performance apparel grow, PFY’s tensile strength, elasticity, and moisture-wicking properties are in high demand.
  • Sustainability & rPET: Brands and consumers increasingly favour recycled polyester yarns, including variants like Poly‑Go‑Round.
  • Government Incentives: Under initiatives like the PLI scheme and BIS/QCO quality standards, investments in MMF capacity and technology are incentivized.
  • Technical Innovation: Partnerships for high‑modulus low‑shrinkage yarns and biodegradable fibers continue to broaden applications in automotive, industrial, and ecological textiles.


Challenges on the Horizon


Despite expansion, the industry faces hurdles:

  • Rising Imports: In 2024, India saw a 5.9% year‑on‑year spike in industrial yarn imports, while exports rose 7.6% — highlighting increasing demand but competition.
  • Moderate Capacity Use: Though consumption surged, capacity only grew ~2%, indicating a need for infrastructure scaling.
  • Cost & Compliance Pressures: Raw material prices, energy costs, and tighter quality regulations add operational strain.


The Road to 2030: Opportunity Ahead


India’s synthetic fiber sector is projected to grow from USD 3.24 billion in 2024 to USD 6.53 billion by 2033 at a 7.5% CAGR. With government support—such as mega textile parks and financial incentives—the industry is poised to scale manufacturing, enhance export capability, and deepen sustainability. Brands with GRS‑certified rPET and innovative biodegradable yarns will lead this new era.


Beekaylon's Role: Innovation in Every Yarn


At Beekaylon, we pride ourselves on driving these trends with a future-ready product portfolio:


  • Poly‑Go‑Round (GRS‑certified): Recycled polyester yarn produced from PET bottles and yarn waste—closing the loop on textile circularity.
  • Puriflex: Ultra-stretch polyester yarn tailored for activewear, narrow fabrics, and elastic applications.
  • Motofibre: Automotive-grade yarn built for strength, durability, and heat resistance.
  • CiCLO‑Enhanced Polyester: Biodegradable yarns designed to break down like natural fibers—reducing microplastic pollution.
  • BCF Yarn: Bulky continuous yarns for carpets, upholstery, and resilient home textiles.
  • Flexilastic: Range of ultra-stretch polyester yarns designed for exceptional elasticity, flexibility, and recovery. Ideal for yoga wear, activewear, and athleisure, Flexilastic ensures superior comfort and performance, enabling fabrics to move effortlessly with the body.

By investing in continuous polymerisation, GRS certification, and eco-innovation, Beekaylon ensures its yarns are ready for today’s demands—and tomorrow’s challenges.




Conclusion

India’s polyester yarn industry stands at a transformative crossroads. With rapid domestic growth, a proactive shift toward sustainability, and renewed exports, the sector is primed for leadership. Challenges remain, but the combination of government policy, private investment, and bold innovation can navigate them.


At Beekaylon, we're more than manufacturers—we're partners in progress, weaving together performance, purpose, and planet-conscious solutions. Join us as we spin the next chapter of India's textile legacy.


Sources & References
  1. TechSci Research – India Polyester Filament Yarn Market
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    https://www.techsciresearch.com/report/india-polyester-filament-yarn-market/22108.html
  2. TechSci Research – India Synthetic Fiber Market News
    🔗
    https://www.techsciresearch.com/news/7464-india-synthetic-fiber-market.html
  3. Prismane Consulting – Synthetic Yarn Market Report
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    https://prismaneconsulting.com/report-details/synthetic-yarn-market-demand-volume-price-range-and-industry-outlook-report
  4. Volza – Polyester Yarn Export Data from India
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    https://www.volza.com/p/polyester-yarn/export/export-from-india/
  5. Fibre2Fashion – India’s Textile & Apparel Export Stats (FY24)
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    https://www.fibre2fashion.com/news/textile-news/india-s-textile-apparel-exports-dip-3-24-in-fy24-up-6-91-in-march-294557-newsdetails.htm
  6. Fashionating World – Industrial Yarn Import/Export Trends
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    https://www.fashionatingworld.com/new1-2/polyester-industrial-yarn-imports-to-decline-in-2025-exports-to-rise-us-customs
  7. IMARC Group – India Synthetic Fibers Market Report
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    https://www.imarcgroup.com/india-synthetic-fibers-market
  8. IMARC Group – India High Modulus Low Shrinkage Yarn Market
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    https://www.imarcgroup.com/india-high-modulus-low-shrinkage-polyester-yarn-market
  9. Market.us – Global Polyester Fiber Market Trends
    🔗
    https://market.us/report/global-polyester-fiber-market/


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